My advice is as follows:
Suspension Survey Notes:
E39 Suspension Survey
8-Cylinder (540i)
Car Info
| Spring Info
| Shock/Strut Info
| Measurements
| Miscellanous
| Model (Year)
| Manuf
| Model
| Manuf
| Model
| LF
| RF
| LR
| RR
| Owner
| Notes
| 540iA (1997)
| H&R
| Sport/sport
| Koni
| Sport
| 13-1/3
| 13-1/3
| 13-3/4
| 13-3/4
| VietSB
| 540iA (1997)
| H&R
| Sport/sport
| Koni
| Sport
| 13-3/4
| 13-3/4
| 14
| 14
| tpham
| 540i
| H&R
| Sport/sport
| Koni
| Sport
| 13-1/4
| 13-1/4
| 13-1/4
| 13-1/8
| rayc911
| 540iA (1997)
| H&R
| Sport/sport
| Koni
| Sport
| 13-1/2
| 13-1/2
| 14
| 14
| guymonster
| 540i/6 (1998)
| H&R
| Sport/sport
| Bilstein
| Sport
| 14-1/16
| 14-1/8
| 13
| 13-1/16
| fixdaserver
| 540i/6 (1998)
| H&R
| Sport/sport
| Bilstein
| Sport
|
|
| 13-1/4
| 13-1/4
| DSPTurtle
| Front not complete
| 540i/6 (1997)
| H&R
| Race/non-sport
| Bilstein
| Sport
| 13-7/8
| 14
| 13-1/8
| 13-3/8
| JimC
| 540iA (1997)
| Eibach
| Pro-Kit
| Bilstein
| Sport
| 14-1/3
| 14-1/3
| 13-1/2
| 13-1/2
| VietSB
| 540i/6 (2000)
| Eibach
| Pro-Kit
| Koni
| Sport
| 13-5/8
| 13-5/8
| 13-3/4
| 13-3/4
| SoonerPast
| 540i/6 (1999)
| Eibach
| Pro-Kit
| Koni
| Sport
| 13-1/2
| 13-1/2
| 13-3/4
| 13-3/4
| ALEV8
| 540i/6 (1997)
| RD
|
| Koni
| Sport
| 12-1/2
| 12-1/2
| 13
| 13
| RevHigh
| 540i
| RD
|
| OEM
| Sport
| 12-5/8
| 12-5/8
| 13-3/16
| 13-3/16
| 540iA
| RD
|
| OEM
| Sport
| 12-3/4
| 12-3/4
| 13-1/2
| 13-1/2
| kudomario
| 540iA (1997)
| Dinan
| Stage 1
| Dinan
| Stage 1
| 13-1/16
| 13-1/16
| 12-7/16
| 12-1/2
| tony540iA
| Dinan camber plates
| 540i/6 (1998)
| Dinan
| Stage 3
| Dinan
| Stage 3
| 13-5/8
| 13-5/8
| 13-3/8
| 13-3/8
| 540sport
| Dinan camber plates
| 540i/6 (1998)
| OEM
| Sport
| OEM
| Sport
| 14-1/8
| 13-7/8
| 13-5/8
| 13-1/2
| 540sport
| 540i/6 (1997)
| OEM
| Sport
| OEM
| Sport
| 14-1/8
| 14-1/4
| 13-7/8
| 13-7/8
| rayko
| 540i/6 (1999)
| OEM
| Sport
| OEM
| Sport
| 14-1/4
| 14-1/4
| 13-3/4
| 13-1/2
| JeremyV
| 540iA (2000)
| OEM
| Sport
| OEM
| Sport
| 14-1/2
| 14-1/2
| 14-1/2
| 14-1/2
| Griffman
| 540i/6 (2002)
| OEM
| Sport
| OEM
| Sport
| 14-1/2
| 14-1/2
| 13-3/4
| 13-3/4
| Malachi
| 540i/6 (1998)
| OEM
| Sport
| OEM
| Sport
| 14
| 14
| 13-3/4
| 13-3/4
| DSPTurtle
| 6-Cylinder (528i/530i)
| Car Info
| Spring Info
| Shock/Strut Info
| Measurements
| Miscellanous
| Model (Year)
| Manuf
| Model
| Manuf
| Model
| LF
| RF
| LR
| RR
| Owner
| Notes
| 528i (2000)
| H&R
| Sport/sport
| Bilstein
| Sport
| 13-1/4
| 13
| 13-3/8
| 13-1/8
| DSC
| Eibach Pro-Kit rear springs
| 528i (1998)
| H&R
| Sport/sport
| Bilstein
| Sport
| 13-3/8
| 13-1/2
| 13-1/2
| 13-1/2
| Dean
| 530iA (2001)
| OEM
| Sport
| OEM
| Sport
| 14-1/2
| 14-1/2
| 14
| 14
| 1RADBMR
| 530i (2003)
| OEM
| Sport
| OEM
| Sport
| 14-1/2
| 14-1/2
| 14-1/2
| 14-1/2
| Zack G.
| 528iA (1999)
| OEM
| Sport
| OEM
| Sport
| 14-1/4
| 14-1/4
| 13-1/4
| 13-1/4
| Griffman
| 528i/5 (1998)
| OEM
| Sport
| OEM
| Sport
| 14-11/16
| 14-5/16
| 13-11/16
| 13-11/16
| TomS
| 1.5K mi
| 528iA (1999)
| OEM
| Non-Sport
| OEM
| Non-Sport
| 15-3/16
| 15
| 14-7/16
| 14-3/8
| TomM
| 528i/5 (1998)
| OEM
| Non-Sport
| OEM
| Non-Sport
| 15-1/2
| 15-5/8
| 15-1/8
| 14-5/8
| TomS
| 82K mi
| Touring (520iT/528iT/540iT)
| Car Info
| Spring Info
| Shock/Strut Info
| Measurements
| Miscellanous
| Model (Year)
| Manuf
| Model
| Manuf
| Model
| LF
| RF
| LR
| RR
| Owner
| Notes
| 540iT (1999)
| BavAuto
|
| Bilstein
| Sport
| 13-1/4
| 13-1/8
| 13-3/4
| 13-1/2
| Bob/99/540iT
| OEM Boge Sport rear shocks
| 540iT (2000)
| Dinan
| Stage 1
| Dinan
| Stage 1
| 13-1/8
| 13-1/8
| 13-1/4
| 13-1/4
| rch540it
| OEM Boge Sport rear shocks
| 528iT (1998)
| H&R
| Sport/touring
| Bilstein
| Sport
| 14-1/8
| 14-1/8
| 14-1/8
| 14-1/8
| tsaros
| Euro-only(?) H&R P/N 29791-2
| 528iT (1998)
| OEM
| Non-Sport
| OEM
| Non-Sport
| 15-1/3
| 14-7/8
| 15-1/3
| 14-7/8
| tsaros
| 520iAT (2002)
| Eibach
| Pro-Kit
| OEM
| Non-Sport
| 13-3/4
| 14-3/16
| 14-3/16
| 14-3/16
| Patrick
| |
E39 540i Sedan Koni/Bilstein Comparison (Unofficial)
Koni Sport Adjustable | Bilstein Sport
| Front Strut | Full Body Length 15-12/32
| 15-15/32
|
| Front Strut | Perch Mount Stop To Clamping Spot (very approximate) 10
| 10-11/16
|
| Rear Shock | Full Body Length 15-9/16
| 15-12/16
|
| Rear Shock | Bottom Of Perch To Middle Of Mounting hole 11-3/16
| 10-15/16
| Koni perch setting differential = 5/8". Bottom/lower setting is highly recommended.
| |
Again, take the numbers above with a grain of salt since your results might be completely different. If you have detailed questions for a particular owner, you can try to catch them on either Bimmerfest or Roadfly. Posting your suspension-related questions and comments there is a good idea as well since it benefits the BMW community.
Questions? Comments? E-mail me: | . |
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